Case Study

On-Prem to Cloud Migration: 60-Day Zero-Downtime Migration to AWS

How we migrated a mid-size Healthcare SaaS platform from on-premises infrastructure to AWS in just 60 days with zero downtime. Through containerization, Kubernetes, Infrastructure-as-Code, and GitOps, we transformed a risk-averse organization into cloud-native advocates while improving performance by 38% and reducing deployment time by 93%.

100%
Zero Downtime
38%
Performance Improvement
93%
Deployment Time Reduction

The Challenge

A mid-size Enterprise SaaS company in the Healthcare industry, with 50+ engineers, was running everything on-premises. The infrastructure was showing its age: slow deployments taking 45 minutes, scaling problems that couldn't keep up with increasing user traffic, and frequent hardware failures causing service disruptions. The founders were terrified of migration - "What if we break the entire platform?" - and compliance requirements (HIPAA-like standards) made them even more hesitant to move to the cloud. For teams planning cloud migrations, see our guides. Understanding Kubernetes is essential for modern cloud deployments.

Industry: HealthTech / Healthcare SaaS
Company Size: 50+ engineers
Infrastructure: On-premises data center
Compliance: HIPAA-like standards

🔍 Comprehensive Assessment & Staged Migration Plan

The first critical step was understanding the full scope of the migration. We conducted a comprehensive assessment of the entire monolith and services, analyzing dependencies, data flows, and compliance requirements. Based on this analysis, we planned a staged migration strategy that would minimize risk and enable gradual cutover.

  • Infrastructure Inventory & Dependency Mapping
    Cataloged all servers, databases, applications, and network components. Mapped dependencies between services to understand the migration order and identify potential blockers. This comprehensive inventory ensured nothing was missed during migration.
  • Risk Assessment & Mitigation Planning
    Identified all risks associated with migration, including data loss, downtime, compliance violations, and performance degradation. Developed mitigation strategies for each risk, including rollback plans and parallel run capabilities.
  • Staged Migration Strategy
    Planned a staged migration approach, starting with non-critical services and gradually moving to production workloads. Each stage was designed to be reversible, enabling rollback if issues were detected.

📦 Containerization & Kubernetes-Based Cloud Architecture

We containerized all services and built a modern Kubernetes-based cloud architecture on AWS. This provided the foundation for scalable, resilient infrastructure that could handle increasing traffic and eliminate hardware failure concerns.

  • Application Containerization
    Containerized all applications using Docker, ensuring consistent execution environments and simplifying deployment. This eliminated "it works on my machine" issues and enabled portability between on-premises and cloud environments.
  • Kubernetes Orchestration on AWS EKS
    Deployed containerized services on Amazon EKS (Elastic Kubernetes Service), providing automatic scaling, self-healing capabilities, and service discovery. This modern architecture eliminated scaling problems and hardware failure concerns.
  • Cloud-Native Service Design
    Redesigned services to take advantage of cloud-native capabilities, including managed databases (RDS), object storage (S3), and serverless functions (Lambda). This reduced operational overhead and improved reliability.

🔄 Parallel Production Environment for Zero-Downtime Migration

To eliminate downtime risk, we set up a parallel production environment in AWS that ran alongside the on-premises infrastructure. This enabled gradual traffic migration and instant rollback capabilities, addressing the founders' fear of breaking the platform.

  • Dual-Write Strategy
    Implemented a dual-write strategy where data was written to both on-premises and cloud databases simultaneously. This ensured data consistency and enabled instant rollback if issues were detected in the cloud environment.
  • Gradual Traffic Migration
    Migrated traffic gradually, starting with 5%, then 25%, 50%, and finally 100%. Each stage was monitored closely, with automated rollback triggers if performance or error rates exceeded thresholds.
  • Real-Time Monitoring & Validation
    Implemented comprehensive monitoring that compared metrics between on-premises and cloud environments in real-time. This enabled immediate detection of any issues and provided confidence during migration.

🏗️ Infrastructure-as-Code & GitOps for Automated Deployments

Implemented Infrastructure-as-Code using Terraform and GitOps workflows for fully automated deployments. This eliminated manual configuration errors, ensured consistency, and reduced deployment time from 45 minutes to 3 minutes.

  • Terraform Infrastructure Definition
    Defined all infrastructure using Terraform, including compute, networking, storage, and security components. This enabled version-controlled infrastructure that could be reproduced exactly in any environment.
  • GitOps Deployment Workflows
    Implemented GitOps using ArgoCD, where infrastructure and application changes are defined in Git and automatically deployed. This provided audit trails, rollback capabilities, and eliminated manual deployment steps.
  • Automated CI/CD Pipelines
    Built comprehensive CI/CD pipelines that automatically test, build, and deploy applications. This reduced deployment time from 45 minutes (manual process) to 3 minutes (automated), a 93% reduction.

🔒 Secure VPC Design, Encryption, & Compliance

Designed a secure AWS VPC architecture with comprehensive network rules, encryption, secrets management, and backups. This addressed compliance concerns and improved the overall security posture beyond what was possible on-premises.

  • Secure VPC Architecture
    Designed a multi-tier VPC with public, private, and database subnets. Implemented network ACLs, security groups, and WAF rules to restrict access and protect sensitive healthcare data.
  • End-to-End Encryption
    Implemented encryption at rest (EBS, RDS, S3) and in transit (TLS/SSL) for all data flows. This exceeded on-premises encryption capabilities and provided stronger compliance posture.
  • Secrets Management & Access Control
    Implemented AWS Secrets Manager and IAM policies for centralized secrets management and fine-grained access control. All access is logged and audited, providing comprehensive compliance reporting.
  • Automated Backups & Disaster Recovery
    Configured automated backups for all databases and critical data, with point-in-time recovery capabilities. Implemented disaster recovery procedures that enable rapid recovery from any incident.

Automated Smoke Tests & Cutover Strategy

Developed comprehensive automated smoke tests and a detailed cutover strategy to ensure safe migration. Every step was automated, tested, and reversible, providing confidence throughout the migration process.

  • Automated Smoke Test Suite
    Created comprehensive automated smoke tests that validate all critical functionality after each migration step. Tests cover API endpoints, database integrity, authentication, and data consistency.
  • Detailed Cutover Runbook
    Developed a detailed cutover runbook with step-by-step procedures, rollback instructions, and escalation paths. This ensured that every team member knew exactly what to do during migration.
  • Real-Time Validation & Monitoring
    Implemented real-time monitoring and validation during cutover, with automated alerts if any metrics deviate from expected values. This enabled immediate detection and response to any issues.

The Results

🎯 100% Zero-Downtime Migration

The migration was completed with 100% zero downtime. Users experienced no service interruptions, and the parallel production environment enabled instant rollback if any issues were detected. The founders' fear of breaking the platform was completely eliminated - the migration was invisible to end users.

Performance Improved by 38%

Cloud infrastructure provided better performance than on-premises hardware. Response times decreased, throughput increased, and the platform could now handle increasing user traffic without scaling problems. The modern Kubernetes architecture enabled automatic scaling that wasn't possible on-premises.

🚀 Deployment Time Reduced from 45 Minutes to 3 Minutes

Automated CI/CD pipelines and GitOps workflows reduced deployment time from 45 minutes (manual on-premises process) to 3 minutes (automated cloud process), a 93% reduction. This dramatic improvement enabled faster iteration cycles and reduced the time engineers spent on deployment tasks.

🛡️ Compliance Posture Improved

The cloud architecture provided better compliance capabilities than on-premises infrastructure. Encrypted data flows, comprehensive logging, access audits, and automated compliance reporting exceeded HIPAA-like requirements. The security posture improved significantly, providing better protection for sensitive healthcare data.

💡 From "Terrified to Migrate" to "Why Didn't We Do This Earlier?"

Most importantly, the customer's mindset completely transformed. They went from being terrified of migration and worried about breaking the platform to asking "why didn't we do this earlier?" The successful zero-downtime migration, improved performance, and better compliance posture demonstrated that cloud migration was not only safe but transformative. The organization became cloud-native advocates, confident in their ability to leverage cloud capabilities for future growth.

Key Takeaways

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